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ASME B31G & Modified B31G Remaining Strength

Estimate remaining strength for a blunt metal-loss defect using original B31G and Modified B31G. Defaults are a 508 mm, 9.5 mm WT, Grade 483 metric example at F=0.72, with a 2.5 mm deep, 150 mm long defect at 9930 kPa operating pressure. Switch to US Customary to convert those inputs. Results update as you edit.

Results update as you type.

Section 1

Units

Unit system

Switching units converts the numbers already in the form. Design factor F stays the same.

Section 2

Pipe & Defect Parameters

mm
mm
MPa
factor

Dimensionless. Typical liquid or Class 1 Div 2 value is 0.72. Does not convert.

mm
mm
kPa

Compared with Modified B31G safe pressure for the operating safety gate.

Section 3

Remaining Strength

Uncorroded MAOP

13,007 kPa

Barlow: 2 x WT x SMYS x F / OD

Depth ratio d/t

26.3%

Rejects above 80 percent metal loss

B31G safe pressure P'_B31G

13,007 kPa

Original B31G parabolic / Folias A, capped at MAOP

Modified B31G safe pressure P'_Mod

13,007 kPa

0.85dL / RSTRENG-style Folias z, capped at MAOP

Modified RSF factor

100.0%

P'_Mod / uncorroded MAOP

Operating safety gate (Modified)

Depth at or below 80%, and operating pressure at or below P'_Mod

SAFE AT OPERATING PRESSURE

Operating pressure 9,930 kPa is at or below Modified B31G safe pressure 13,007 kPa.

What this tool calculates

Uncorroded MAOP is the Barlow hoop-stress pressure 2 x WT x SMYS x F / OD. Depth ratio is d/t. Original B31G uses a parabolic metal-loss area (about 2/3 dL) and a Folias factor based on A = 0.893 L / sqrt(OD x WT), with flow stress 1.1 x SMYS. If A is greater than 4, the long-defect form uses (1 - d/t).

Modified B31G uses a 0.85dL rectangular area and an RSTRENG-style Folias factor based on z = L^2 / (OD x WT). Metric flow stress is (SMYS + 68.95) MPa. US flow stress is SMYS + 10,000 PSI. Both safe pressures are capped at uncorroded MAOP. Modified RSF is P'_Mod divided by that MAOP.

The operating safety gate uses Modified B31G. Depth ratio above 80% is REJECT (>80% DEPTH). Otherwise the gate is SAFE AT OPERATING PRESSURE when current operating pressure is at or below P'_Mod, or DERATING REQUIRED when it is above.

Switching the unit toggle converts values already in the form: OD, wall, defect depth, and defect length by 25.4, SMYS by 145.038, and operating pressure by 0.145038. Design factor F is dimensionless and does not convert. Metric uses mm, kPa, and MPa. US Customary uses inches and PSI.